Process Engineer

Process Engineer

Orion is working with one of the largest UK-owned Contract Electronics Manufacturers. They supply Electronics Manufacturing Services and supply chain solutions to leading technology companies across the UK and Europe. Operating from a modern, state-of-the-art facility, they support a diverse range of sectors including commercial, space, defence, transport, audio, motorsport, and instrumentation.

The Role of the Process Engineer:

They are looking for a skilled Process Engineer to develop, optimise, and maintain their SMT manufacturing processes. This pivotal role ensures high product quality, reliability, and efficiency across our production lines. You will support new product introductions, lead continuous improvement initiatives, and provide technical expertise to our SMT assembly operations.

Responsibilities of the Process Engineer:

• Develop, implement, and optimise SMT processes including solder paste printing, pick-and-place, reflow soldering, AOI, and SPI.
• Create and maintain work instructions, process flow diagrams, FMEAs, control plans, and other technical documentation.
• Troubleshoot production issues related to solder defects, placement accuracy, reflow profiles, and component reliability.
• Optimise reflow profiles for various PCB assemblies and component packages (e.g., QFN, BGA, fine-pitch devices).
• Collaborate with Quality, Manufacturing, and Design Engineering teams to improve DFM/DFT practices.
• Drive continuous improvement initiatives using Lean Manufacturing and Six Sigma methodologies.
• Ensure compliance with IPC standards (e.g., IPC-A-610, J-STD-001) and internal quality requirements.

Requirements of the Process Engineer:

• Bachelors degree in electrical, Mechanical, Manufacturing Engineering, or a related field (or equivalent experience).
• 37 years of hands-on experience in Process Engineering (or similar).
• Knowledge of statistical process control (SPC) and root cause analysis tools.

Benefits for the Process Engineer:

• Comprehensive health and dental insurance.
• Pension scheme.
• Opportunities for professional development and training.
• A dynamic and innovative working environment.

If this Process Engineer position is of interest, please click Apply or get in touch with Steven at Orion.