MACHINE BUILDING FOR DIAGNOSTIC TESTING SYSTEMS AT FUJIREBIO

For Fujirebio Europe, NiniX Technologies, part of ACE, developed a fully automated machine for the precise filling, sealing and packaging of cartridges used in diagnostic testing applications.

By integrating multiple production steps into a single compact installation, the production process was further automated while significantly improving quality, reproducibility and efficiency. The solution combines machine building, industrial automation and precision engineering to support the reliable production of diagnostic consumables used within the Life Sciences & Medtech industry.

The Challenge

Fujirebio was looking for a compact production machine capable of integrating multiple manufacturing processes within a single automated system. Cartridges used in diagnostic testing needed to be filled with high precision, sealed under controlled conditions and automatically packaged into cassettes.

Reliability, reproducibility and process control were essential requirements. However, no standard solution on the market could combine all required functionalities within the available footprint while delivering the required production capacity. A fully custom-engineered machine was therefore needed.

The Solution

NiniX Technologies designed, engineered and built a tailor-made machine that automates the complete production process. The installation combines cartridge filling, sealing and packaging within a single compact system and is operated through an intuitive control interface.

One of the key engineering challenges was the development of a reliable and repeatable sealing process. Through advanced machine building, industrial automation and a carefully engineered system design, a stable and highly reproducible process was achieved that consistently meets Fujirebio’s strict quality standards.

The result is a compact and robust production machine that combines operational efficiency with the precision required for diagnostic manufacturing applications.

“NiniX Technologies was one of the few companies that did not shy away from integrating all required functionalities into a single machine. It was a complex and challenging project, but the collaboration was always constructive. NiniX Technologies delivered a robust and high-performing installation that meets the requirements and performs day after day within our demanding quality environment.”

“Developing this machine was a challenging yet rewarding process. We are proud of the result and the indirect contribution we make to medical research. Our focus was on precision and reliability, and seeing the installation successfully operating is a great reward for all the effort invested.”

Our Contribution

For this project, NiniX Technologies was responsible for the complete trajectory from concept development to turnkey delivery.

Our activities included:

• Concept development
• Mechanical engineering
• Machine building
• Industrial automation
• Sealing process development
• Integration of all production steps
• Testing and validation
• Turnkey machine delivery

By combining expertise in machine building, automation technology and system integration, a solution was developed that perfectly aligns with Fujirebio’s production environment and long-term automation ambitions.

The Result

With the new installation, Fujirebio has taken a significant step towards further production automation.

The solution delivered:

• Transition from a semi-automated to a fully automated production process
• Improved reproducibility of critical process steps
• Increased control over the sealing process
• More consistent product quality
• Reduced operator involvement while maintaining production output
• Greater process reliability and manufacturing efficiency
• The machine now operates daily within a demanding production environment, supporting consistent product quality and reliable manufacturing performance.

Thanks to the combination of automation, precision and reliability, Fujirebio now benefits from a future-ready production solution that supports further growth and continuous process optimisation.

Expertise & Technologies

• Machine Building
• Industrial Automation
• Precision Engineering
• System Integration
• Diagnostics & Laboratory Automation
• Life Sciences & MedTech
• Turnkey Machine Development
• Production Automation
• Testing & Validation
• Process Optimisation

Looking Back on the Project

This project highlights how machine building, industrial automation and precision engineering can be combined to create advanced manufacturing solutions for the diagnostics industry.

By bringing multiple critical production processes together in one integrated system, Fujirebio achieved a more efficient, reliable and controllable manufacturing process. The close collaboration between Fujirebio and NiniX Technologies resulted in a robust production machine that not only meets current operational requirements but also provides a strong foundation for future growth and further optimisation of diagnostic cartridge manufacturing.