Consistently be able to set up all machines within the department for all part numbers at the specified set-up standard. Work with Quality to get a passing first piece inspection. Run parts to verify run standards and consistency of process. Hand off jobs to an operator by running initial pieces together to verify process remains consistent with a new operator.
Train Machinists/Operators on the technical aspects of running a job.
Assist Machinists/Operators in making adjustments as necessary to ensure the process produces conforming parts.
Review Setup and IPQC documents for accuracy. Alert the Team Lead or Department Manager if a CSO might be required.
Interpret blueprints including GD&T call outs.
Identify correct loading technique from set-up files to ensure part conformance. Teach loading technique to operators at hand-off. Identify critical dimensions to be monitored more closely by operators.
Be proficient changing all tools and inserts. Inform teammates of anticipated wear rates for jobs you set up.
Be proficient with all offsets, taper line adjustments and work offsets required to make consistently conforming parts. Be proficient identifying key machining steps and manipulating machine to verify set up accuracy. Examples include: stopping/restarting a program before a part transfer, stopping/restarting a program to verify a roughing pass, and stopping/restarting a program after machining a single part in a gang-style programing process.
Comply with all quality systems and ISO requirements including, but not limited to, first piece inspection and in process QC documentation, lot traceability, tagging scrap and rework, and bin to bag technique.
Keep work station clean and organized. Return equipment, gauges and measurement tools to proper storage locations when they are no longer needed on a job.
Maintain organized tool storage and communicate tooling and equipment needs to Department Manager via applicable systems.
Clock into and out of work orders to accurately record your time and quantity completed.
Fill out BLT's and IPQC's per WI 10.3A. Support electronic data collection as directed by your manager.
Complete Full Kit Actions for jobs on the TBR/FFK Boards, following the Priority Release Order.
Independently perform and document preventative maintenance activities per company procedures.
Communicate constraints on your productivity to your department managers including: unstable dimensions, raw material shortages/excess, incorrect run standards.
Work in a manner that ensures your own safety and the safety of your co-workers. Always use correct PPE, and never run a machine without proper guarding.
Troubleshoot process problems. Communicate with Team Lead for assistance from Production Engineering Support, QC, Administration, and Management as needed.
Show up to work on time and stick to the schedule agreed upon by you and your supervisor.
Adhere to all AS9100 requirements as specified in work instructions and by your supervisor.
Conduct yourself in an ethical and professional manner, show respect for your fellow workers and all company and personal property, and demonstrate Tri-Mack core values - Respect, Teamwork, Integrity, Accountability, and Durability.